Infrastructure & Facilities

Production Planning:

• Based on the customer orders in hand or their forecast, Director-II plans the production, in consultation with Director-III, on first day of every week

Control of manufacturing process:

• Manufacture of components/dies/jigs/fixtures in completed in various operations, as shown in the enclosed flow chart.
• Process parameters are monitored and recorded in Daily Production/On-line check report.
• Criteria of Workmanship is defined in the relevant work instructions for each operation.
• Director-III informs the daily production schedule & other requirements to Foreman.
• It is ensured that only suitable dies /tools are used.
• Only calibrated devices are used for measuring & monitoring of process parameters.
• Only conforming items are released for further operations and delivery.

Identification and traceability:

• The item is identified and traced by the customer order no. components name & items name

Purchasing process: Director -III evaluates & selects the suppliers based on their ability to meet the company’s requirements. Suppliers are selected, evaluated and approved on the basis of their market reputation or past experience or approval of their sample. Approved suppliers are re-evaluated in April every year, based on quality & delivery performance of their supplied product during the preceding year. Re-evaluation results are informed to the supplier, with suggestions for improvement, if required. Approved suppliers’ list is updated based on their re-evaluation results, if required. Whenever required, suppliers are provided all possible guidance/ assistance for their development.

Purchasing information: The Company ensures that the purchased product conforms to the specified requirements. Director-III places an open order (master order) upon the approved suppliers defining material specifications and other terms & conditions. Based on this, Director-III gives purchase schedule on telephone as per the requirement. He ensures adequacy of purchase requirements before release. Record of purchase order/schedule is maintained. In urgency, material may be purchased from an unapproved supplier, if not available with any of the approved supplier.

Verification of purchased product: The company inspects/tests the purchased items at its premises to ensure their conformance to the specified requirements as defined in Quality Plan. Its record is maintained. Where we or our customer wants such verification at the supplier’s premises, we specify intended verification and its method in the purchase order or at the time of informing purchase schedule. Nonconforming items are reviewed and disposed off.